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Influence of Continuous Laser Beam Welding Parameters on Welding Quality of a Structural Steel

dc.contributor.authorCoelho, Gonçalo
dc.contributor.authorTrindade, Adelino
dc.contributor.authorGuimarães, André
dc.date.accessioned2026-02-18T10:33:49Z
dc.date.available2026-02-18T10:33:49Z
dc.date.issued2025en_US
dc.date.updated2026-02-13T15:48:01Z
dc.description.abstractThis study investigates how key laser welding parameters affect keyhole welding under continuous wave conditions. In particular, the relationship between laser power and focal position, and their interaction with other process variables, plays a critical role in achieving optimal thermal cycles and temperature distribution in the weld seam and heat-affected zone. The study also compares theoretical temperature distributions with experimental measurements to validate the applied thermal models. Weld bead characteristics were evaluated by analyzing the surface finish of the top and bottom sides of the weld. Weld quality was assessed through tensile testing, thermal analysis, and microstructural evaluation. The results demonstrate that slight variations in focal height and power significantly affect the dynamics and geometry of the weld pool. Although negative focal heights improved penetration, they also increased porosity, spatter, and oxidation due to excessive gas formation. Despite these challenges, all samples achieved full penetration, with tensile fractures occurring outside the fusion zone. The study also shows that the focal position relative to the material surface influences energy distribution, molten metal flow, and spatter formation. These factors affect how molten metal moves inside the keyhole and reaches the bottom surface of the weld bead, helping prevent gas entrapment. The findings highlight the importance of parameter optimization in balancing penetration depth and surface quality. Future research should explore real-time monitoring, computational modeling, and alternative shielding gas configurations to improve welding performance.eng
dc.description.versioninfo:eu-repo/semantics/publishedVersion
dc.identifier.citationDias Pereira Coelho, G., Mendes Cabral Trindade, A. & Martins Guimarães, A. Influence of Continuous Laser Beam Welding Parameters on Welding Quality of a Structural Steel. Lasers Manuf. Mater. Process. 12, 908–942 (2025). https://doi.org/10.1007/s40516-025-00311-x
dc.identifier.doi10.1007/s40516-025-00311-xen_US
dc.identifier.eid2-s2.0-105016878452en_US
dc.identifier.issn21967229 21967237en_US
dc.identifier.slugcv-prod-4734358
dc.identifier.urihttp://hdl.handle.net/10400.19/9691
dc.language.isoeng
dc.peerreviewedyes
dc.rights.uriN/A
dc.subjectLaser Beam Welding (LBW)
dc.subjectFocal height
dc.subjectWeld pool
dc.subjectS235JR steel
dc.subjectWelding parameters
dc.titleInfluence of Continuous Laser Beam Welding Parameters on Welding Quality of a Structural Steelen_US
dc.typeresearch articleen_US
dspace.entity.typePublication
oaire.citation.endPage942
oaire.citation.issue4en_US
oaire.citation.startPage908
oaire.citation.titleLasers in Manufacturing and Materials Processingen_US
oaire.citation.volume12en_US
oaire.versionhttp://purl.org/coar/version/c_970fb48d4fbd8a85
person.familyNameCoelho
person.familyNameTrindade
person.familyNameGuimarães
person.givenNameGonçalo
person.givenNameAdelino
person.givenNameAndré
person.identifier.ciencia-idAE12-CE94-82B0
person.identifier.orcid0009-0004-0524-7878
person.identifier.orcid0000-0002-7466-0998
person.identifier.orcid0000-0001-6346-5719
rcaap.cv.cienciaidAE12-CE94-82B0 | André Guimarães
rcaap.rightsopenAccessen_US
relation.isAuthorOfPublication15e92cbb-7f39-451f-ae27-b7e7c192d8aa
relation.isAuthorOfPublicationf5de9813-d6cb-4ea2-816c-742e46d0bd9c
relation.isAuthorOfPublication6d7402ff-c1c5-44bd-845c-a8300b11da5c
relation.isAuthorOfPublication.latestForDiscovery15e92cbb-7f39-451f-ae27-b7e7c192d8aa

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