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Advisor(s)
Abstract(s)
A exigência do mercado atual tem conduzido as empresas a repensarem os seus sistemas de
produção, de modo a efetuarem melhoramentos que tornem os seus processos de produção
mais rápidos, de melhor qualidade e, ao mesmo tempo, obter redução de custos. Muito destes
melhoramentos passam pela implementação de sistemas industriais mais eficientes e de maior
flexibilidade, por forma a substituir operações rudimentares presentes em ambientes fabris
perigosos e prejudiciais para a saúde do Homem.
A robótica industrial sendo um processo de automação flexível, é uma opção válida a
implementar nos sistemas de produção para que, as empresas estejam adaptadas ao mercado
atual. A temática deste estudo incide sobre a funcionalidade dos manipuladores industriais na
aplicação de um sistema de paletização que garantem flexibilidade na paletização, permitindo
a paletizações de caixas com diferentes tamanhos em diferentes tipos de paletes.
Este trabalho tem por base o dimensionamento e conceção de uma Célula de Paletização
Robotizada com recursos disponibilizados pela Escola Superior de Tecnologia e Gestão de
Viseu. Também, subsistiu a necessidade de projetar e desenvolver sistemas inerentes à célula
como o órgão terminal de ventosas, o sistema de suporte de paletes, a integração de sensores,
os atuadores e todos os equipamentos inerentes a um sistema de paletização.
Os objetivos propostos na realização deste estudo são os seguintes: a paletização de caixas de
diferentes tamanhos; utilização de diferentes tipos de paletes; introdução da altura máxima de
paletização; conceção da ferramenta pneumática (end-effector) para o robô; conceção de
Hardware e Software capazes de permitir a integração e o controlo dos inerentes ao sistema
desenvolvido, tais como os atuadores, sensores, entre outros.
Ainda, neste sistema de paletização robotizado proposto, será possível, ao operador fabril
introduzir todos os dados relativos às dimensões das caixas e das paletes. Para além deste
facto, também o número de camadas pode ser introduzido, pois confere grande versatilidade e
flexibilidade ao sistema.
O presente trabalho, aborda ainda, o desenvolvimento de ferramentas de Software para
controlo do sistema de paletização através de interface homem-máquina (HMI).
ABSTRACT: The current market demand has led companies to rethink their production systems in order to have improvements that make their production processes faster, better and at the same time get cost savings. Many of these improvements are for the implementation of industrial systems more efficient and more flexible in order to replace rudimentary operations present in factory environments dangerous and harmful to the health of the workers. Industrial robotics is a process of flexible automation is a valid option to deploy in production systems so that businesses can be adapted to the current market. The theme of this study focuses on the functionality of industrial manipulators application of a palletizing system to ensure flexibility in the pallet, allowing palletizing boxes with different sizes in different types of pallets. This work is based on the sizing and design of a Robotic Palletizing Cell with funds provided by the School of Technology and Management of Viseu. Also, survived the need to design and develop systems inherent to the cell body to the terminal cups, the support system pallets, the integration of sensors, actuators and all equipment attached to a palletizing system. Our objectives in this study are the following: a pallet of boxes of different sizes, using different types of pallets; introduction of maximum height of pallet racking, design of pneumatic (end-effector) tool to the robot; design and Hardware and Software capable of enabling the integration and control of equipment from different manufacturers on production systems, such as actuators, sensors, among others. Still, this proposed robotic palletizing system, you can, plant operator to enter all the data on the dimensions of the boxes and pallets. In addition to this fact, also the number of layers may be introduced, as it provides great versatility and flexibility to the system. This study also discusses the development of Software tools to control the palletizing system through human-machine interface (HMI).
ABSTRACT: The current market demand has led companies to rethink their production systems in order to have improvements that make their production processes faster, better and at the same time get cost savings. Many of these improvements are for the implementation of industrial systems more efficient and more flexible in order to replace rudimentary operations present in factory environments dangerous and harmful to the health of the workers. Industrial robotics is a process of flexible automation is a valid option to deploy in production systems so that businesses can be adapted to the current market. The theme of this study focuses on the functionality of industrial manipulators application of a palletizing system to ensure flexibility in the pallet, allowing palletizing boxes with different sizes in different types of pallets. This work is based on the sizing and design of a Robotic Palletizing Cell with funds provided by the School of Technology and Management of Viseu. Also, survived the need to design and develop systems inherent to the cell body to the terminal cups, the support system pallets, the integration of sensors, actuators and all equipment attached to a palletizing system. Our objectives in this study are the following: a pallet of boxes of different sizes, using different types of pallets; introduction of maximum height of pallet racking, design of pneumatic (end-effector) tool to the robot; design and Hardware and Software capable of enabling the integration and control of equipment from different manufacturers on production systems, such as actuators, sensors, among others. Still, this proposed robotic palletizing system, you can, plant operator to enter all the data on the dimensions of the boxes and pallets. In addition to this fact, also the number of layers may be introduced, as it provides great versatility and flexibility to the system. This study also discusses the development of Software tools to control the palletizing system through human-machine interface (HMI).
Description
Mestrado em Engenharia Eletrotécnica - Energia e Automação Industrial
Keywords
Robótica Paletização Automação industrial Órgão Terminal
Citation
Publisher
Instituto Politécnico de Viseu. Escola Superior de Tecnologia e Gestão de Viseu