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- Polyurethane Foams from Liquefied Eucalyptus globulus BranchesPublication . Domingos, Idalina; Fernandes, Ana Paula; Ferreira, José; Cruz-Lopes, Luísa; Esteves, BrunoCurrently, polyurethane (PU) production is completely dependent upon fossil oil, as the two primary reagents necessary for PU production, polyol and isocyanate, are derived from fossil fuels. Eucalyptus branches are waste products for most forest management companies. In this work, polyols obtained by the liquefaction of eucalyptus branches were used for foam production. The influence of the isocyanate, catalyst, surfactant, and blowing agent contents on the foam properties was studied. Overall the amount of each chemical used in the production of PU foams had a noticeable effect on the density and compressive properties. The amount of water (blowing agent) had the strongest effect and decreased the density and compressive properties because of higher foam expansion. The other chemicals increased or decreased the density and compressive stress depending on the amount used. The density of the produced foams ranged from 36 kg/m3 to 108 kg/m3, the compressive stress ranged from 15 kPa to 149 kPa, and the Young’s modulus ranged from 64 kPa to 2100 kPa. The results showed that it is possible to convert these forest residues into PU foams with properties somewhat similar to those of commercial foams, although with a lower compressive strength.
- Polyurethane foams from liquefied orange peel wastesPublication . Domingos, Idalina; Ferreira, José; Cruz-Lopes, Luísa; Esteves, BrunoWaste conversion into value added materials is a growing subject due to environmental concerns. In the production of orange juice high amounts of orange peel waste are generated and although they are used for the extraction of some extractable compounds a new waste is generated not much different from before. The aim of this work was to determine the possibility of efficiently converting orange peel waste into a liquefied material for the production of more environmentally benign polyurethane foams and test the influence of the proportion of isocyanate, catalyst, surfactant and blowing agent in physical and mechanical properties of the foams. Dry orange peel was liquefied using a mixture of ethyleneglycol and glycerol (1:1) as solvents, catalysed by sulphuric acid at 180 °C for 60 min. A ratio of 9:1 solvent/lignocellulosic material was used and 3% of sulphuric acid was added based on the solvent mass. Density, compressive stress at 10% and young modulus were determined for each foam. The results show that a good liquefaction yield can be achieved by polyalcohol liquefaction of orange peel waste and that this material can successfully be converted into a polyurethane foam with satisfying properties. Moreover the results showed that the physical and mechanical properties of the foam could be tailored by a careful choice of the additives used in foam formation
- Optimizing Douglas-fir bark liquefaction in mixtures of glycerol and polyethylene glycol and KOHPublication . Esteves, Bruno; Cruz-Lopes, Luísa; Ferreira, José; Domingos, Idalina; Nunes, Lina; Pereira, HelenaThe outer bark of Douglas-fir (Pseudotsuga menziesii) has a significant amount of cork tissue that may be an important source of chemicals derived from its natural polymers, suberin, cellulose, hemicelluloses and lignin. The present work focuses on the polyalcohol liquefaction of Douglas-fir bark with glycerol and polyethylene glycol (PEG) in order to obtain a liquid that can be further processed to other chemicals and products. The results show that Pseudotsuga bark can be liquefied in a significant percentage in presence of alkali. The best liquefaction yield was obtained with 6% KOH as agents. Although the use of a cosolvent is favorable, good liquefaction yields can also be obtained by glycerol alone. Lower temperatures are favorable as they lead to acceptable liquefaction yields. FTIR-ATR studies showed that all the structural compounds of the bark were attacked and depolymerized. The process tested has a high potential for generation of value-added products from liquefied Douglas-fir bark.
- Liquefaction optimization of Crataegus monogyna JacqPublication . Dulyanska, Y; Cruz-Lopes, Luísa; Esteves, Bruno; Domingos, Idalina; Ferreira, José; Guiné, Raquel; Gonçalves, Fernando Jorge; Carvalho, L B; Barroca, M JThe objective of this work was to evaluate the potentiality of Crataegus monogyna Jacq. residues to be liquefied by polyhydric alcohols and the chemical transformations observed in this process with subsequent use to produce polyurethane foams. The variations on liquefaction yield were determined at different temperature, time, material/solvent ratio and granulometry. Results show that liquefaction performed at 180 °C with a 1:10 material/solvent ratio increases along time, reaching a maximum at 60 min. Similarly, liquefactions made during 60 min with a 1:10 material/solvent ratio show that there is an increase in liquefaction yield with the increase in temperature until 180 °C. A higher temperature could increase the liquefaction yield but would lead to a higher energy consumption in the process. There seems to be no significative advantage in increasing material/solvent ratio above 1:7, although the liquefaction yield increases for higher ratios. Granulometry testing shows that the smaller the particle the best is the liquefaction percentage. It was concluded that the best liquefaction yield, of approximately 81%, was obtained with a temperature of 180 °C, for 60 min and particle size <80 mesh for Crataegus monogyna Jacq. This material has good properties to be converted in a liquid mixture that can be used later, on the production of polyurethane foams.
- Adhesives from liquefied eucalypt bark and branchesPublication . Esteves, Bruno; Cruz-Lopes, Luisa; Fernandes, Ana Paula; Martins, Jorge Manuel; Domingos, Idalina; Ferreira, José; Silva, Silvia Helena Fuentes; Labidi, JalelAdhesives made from lignin are one of the most promising alternatives to common ureaformaldehyde adhesives. One of the possible sources is from wood or bark liquefaction at low temperatures and pressure. The possibility of using forest wastes for the production of adhesives was the objective of this work. Eucalypt bark and branches are wastes produced in the company Pedrosa & Irmãos, which is a forest management company based in Portugal (Leiria). The wastes were liquefied with polyalcohols catalyzed by sulfuric acid. The water insoluble fraction of the liquefied material was used for the production of the bio-adhesive. Both fractions were characterized and the bonding performance of the bio-adhesive was tested by ABES. The bio-adhesives obtained from bark or branches were similar, exhibiting a bonding strength approximately half of the conventional UF resin.
- Polyurethane foams from liquefied orange peel wastesPublication . Domingos, Idalina; Ferreira, José; Cruz-Lopes, Luísa; Esteves, BrunoWaste conversion into value added materials is a growing subject due to environmental concerns. In the production of orange juice high amounts of orange peel waste are generated and although they are used for the extraction of some extractable compounds a new waste is generated not much different from before. The aim of this work was to determine the possibility of efficiently converting orange peel waste into a liquefied material for the production of more environmentally benign polyurethane foams and test the influence of the proportion of isocyanate, catalyst, surfactant and blowing agent in physical and mechanical properties of the foams. Dry orange peel was liquefied using a mixture of ethyleneglycol and glycerol (1:1) as solvents, catalysed by sulphuric acid at 180ºC for 60 min. A ratio of 9:1 solvent/lignocellulosic material was used and 3% of sulphuric acid was added based on the solvent mass. Density, compressive stress at 10% and young modulus were determined for each foam. The results show that a good liquefaction yield can be achieved by polyalcohol liquefaction of orange peel waste and that this material can successfully be converted into a polyurethane foam with satisfying properties. Moreover the results showed that the physical and mechanical properties of the foam could be tailored by a careful choice of the additives used in foam formation.