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The potato (Solanum tuberosum L.) is native to South America, in the Andes Mountains where it was consumed by native populations 1. According to the Food and Agriculture Organization of the United Nations (FAO), there has been a large increase in potato production in Latin America and Asia, especially China, that in 2018 was the largest producer followed by India. These two countries represented almost a third of the potatoes consumed in the world 1. In Portugal, the most widely planted potato is Solanum tuberosum L. var Monalisa, that is used by potatoes’ processing industry, generating tons of potato peel waste annually. The waste from the potato industry accounts for approximately 27% of total production. The objective of this work was to evaluate the potentiality of potato industrial residues to be liquefied by polyhydric alcohols and the chemical transformations observed in this process with subsequent use to produce polyurethane foams.
Potato peel waste (PPW) was dried in an oven, crushed in the Retsch SMI mill and sifted in a vibratory sieve model Retsh 5657 HAAN 1 for 30 minutes. The fractions obtained were > 35 mesh, 35-40 mesh (0.500-0.425 mm); 40-60 mesh (0.425-0.250 mm); 60-80 mesh (0.250-0.180 mm) and 80 mesh (< 0.180 mm). The liquefactions were made in an oil-heated double-shirt reactor with a mixture of glycerol and ethylene glycol 1:1, catalyzed by 3% sulfuric acid. The effect of particle size (<80 mesh at >35 mesh) temperatures (140 oC - 180 oC), ratio material/solvent (1:5, 1:7, 1:10, 1:12) and times (15-60 min) were studied. The Fourier Transform Infrared Spectroscopy by Attenuated total reflection (FTIR-ATR) was used to evaluate the functional groups present in the original sample of PPW, in the liquefied sample and in the solid residue obtained.
Liquefaction percentage with increased temperature, time, material/solvent ratio and granulometry is presented (Figure 1). Results show that liquefaction performed at 180 oC with a 1:10 material/solvent ratio, increases along time, reaching a maximum at 60 min. Similarly, liquefactions made during 60 min with a 1:10 material/solvent ratio show that there is an increase in liquefaction yield with the increase in temperature until 180 oC. A higher temperature could increase the liquefaction yield but would lead to a higher energy consumption in the process. There seems to be no significative advantage in increasing material/solvent ratio above 1:7, although the liquefaction yield increases for higher ratios. Granulometry testing shows that the smaller the particle the best is the liquefaction percentage. It was concluded that the best liquefaction yield, of approximately 90%, was obtained with a temperature of 180 oC, for 60 min and particle size <80 mesh for PPW. This material has good properties to be converted in a liquid mixture that can be used later, on the production of polyurethane foams (Figure 1).
The PPW spectrum exhibits the common bands for agricultural materials (Figure 2). The main differences between the solid material and the liquefied material is the high OH band with a peak at around 3300 cm-1 for both the original material and the liquefied, while the peak for the solid residue is at higher wavenumbers. The liquefied sample has a considerable higher OH peak than the solid samples, which is probably due to the polyalcohols used for the liquefaction. The band at 1740 cm-1 (non-conjugated C=O bonds) is higher in the solid residue spectrum and smaller in the liquefied material. Similarly Jin et al. 2 observed the absence of C=O groups after the liquefaction of enzymatic hydrolysis lignin. The highest peak in the original and in the liquefied material spectra is the peak at 1100 cm-1 which has been attributed to C–O stretching vibrations in carbohydrates. This is in accordance with several chemical compositions reported for PPW 1. In the liquefied material a new peak appears at around 860 cm-1, which can be due to stretching in the pyranose ring as stated before 3.
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Dulyanska Y, Cruz-Lopes L, Esteves B, Guiné RPF, Ferreira JV, Domingos I. (2022) Liquefaction optimization of peel of potato Solanum tuberosum L. var Monalisa. In Livro de Resumos do XVI Encontro de Química dos Alimentos: Bio-Sustentabilidade e Bio-Segurança Alimentar, Inovação e Qualidade Alimentar, Castelo Branco, pp. 159-160.