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Development of a Polymer Shredder: Recycling Waste from 3D Printers

dc.contributor.authorLopes, João
dc.contributor.authorSamuel Messias
dc.contributor.authorGuimarães, André
dc.contributor.authorsalgueiro marques, José Manuel Neto
dc.contributor.authorEstácio Marques Mendes Gaspar, Daniel Augusto
dc.date.accessioned2026-02-13T11:31:26Z
dc.date.available2026-02-13T11:31:26Z
dc.date.issued2024en_US
dc.date.updated2026-02-13T00:32:32Z
dc.description.abstractThe increasing use of 3D printers has heightened the need for sustainable solutions to manage the polymeric waste generated, such as PLA. This study presents the development of an innovative shredder capable of processing 3D printing waste and transforming it into reusable granules for the production process. The project involved the design of a knife mill, adapted for PLA, with blades offset by 30°, ensuring efficient distribution of cutting forces and reducing stress on the components. Critical components, such as blades, shafts, and motor, were dimensioned using precise calculations to determine cutting force, torque, and material resistance. The system was validated through finite element analysis (FEA), ensuring structural robustness and an adequate safety factor. The system allows for the adjustment of granule size using sieves with different calibers, making it adaptable to process requirements. It also includes safety devices that ensure reliable operation and protect the operators. The equipment proved versatile and capable of processing common polymers such as ABS, PETG, and PA. The results confirm that the shredder is a practical, efficient, and sustainable solution, contributing to the circular economy and reducing the environmental impact of 3D printing. In the future, improvements in design and automation could enhance its scalability and facilitate integration into industrial processes.eng
dc.description.versioninfo:eu-repo/semantics/publishedVersion
dc.identifier.doi11.1651/Csb.28.12.2024.01
dc.identifier.slugcv-prod-4246005
dc.identifier.urihttp://hdl.handle.net/10400.19/9683
dc.language.isoeng
dc.peerreviewedyes
dc.relationCentre for Research in Digital Services
dc.rights.urihttp://creativecommons.org/licenses/by-nd/4.0/
dc.subject3D printing
dc.subjectRecycling
dc.subjectPolymers
dc.subjectSustainability
dc.subjectCircular Economy
dc.titleDevelopment of a Polymer Shredder: Recycling Waste from 3D Printersen_US
dc.typeresearch articleen_US
dspace.entity.typePublication
oaire.awardTitleCentre for Research in Digital Services
oaire.awardURIinfo:eu-repo/grantAgreement/FCT/6817 - DCRRNI ID/UIDB%2F05583%2F2020/PT
oaire.citation.endPage4086
oaire.citation.issue11
oaire.citation.startPage4069
oaire.citation.titleKexue Tongbao/Chinese Science Bulletinen_US
oaire.citation.volume69
oaire.fundingStream6817 - DCRRNI ID
oaire.versionhttp://purl.org/coar/version/c_970fb48d4fbd8a85
person.familyNameGuimarães
person.familyNamesalgueiro marques
person.familyNameEstácio Marques Mendes Gaspar
person.givenNameAndré
person.givenNameJosé Manuel Neto
person.givenNameDaniel Augusto
person.identifier.ciencia-idAE12-CE94-82B0
person.identifier.ciencia-id5511-9321-8506
person.identifier.ciencia-id321C-9CFD-B646
person.identifier.orcid0000-0001-6346-5719
project.funder.identifierhttp://doi.org/10.13039/501100001871
project.funder.nameFundação para a Ciência e a Tecnologia
rcaap.cv.cienciaidAE12-CE94-82B0 | André Guimarães
rcaap.rightsopenAccessen_US
relation.isAuthorOfPublication6d7402ff-c1c5-44bd-845c-a8300b11da5c
relation.isAuthorOfPublicationd05134ad-79be-492e-b7ad-a5085f04635e
relation.isAuthorOfPublication7168163d-2ccb-40b9-b604-ae4b3b131a07
relation.isAuthorOfPublication.latestForDiscovery6d7402ff-c1c5-44bd-845c-a8300b11da5c
relation.isProjectOfPublicationa2335235-05b4-404c-a71e-cc37ae7fbf2c
relation.isProjectOfPublication.latestForDiscoverya2335235-05b4-404c-a71e-cc37ae7fbf2c

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